Colors Line Up at the Start but Shift Toward the EndIn multi-color printing with several labels per plate, colors line up at the start but shift toward the endThe old fix was printing just one label per plate, greatly reducing output
Darker Color at the End of Solid PrintsCaused by ink tack or printing pressureThe end of each print comes out darker, so the color looks uneven
Wide Gaps Between Odd-Shaped Labels Waste MaterialOdd-shaped designs such as parallelogramsThe gap between labels can’t be reduced, wasting material
Inconsistent Die-Cutting When Machine Speed ChangesCutting force changes with machine speed, causing over-pressure or uneven cutting
Several Labels per Printing Plate, but Only One on the Finishing ToolThe printing plate prints N labels at a time, but the hot foil stamping tool has only oneHow can they run together on the same line?